Our Expertise

Our Expertise 2018-10-30T17:45:50+05:30

Overview Of Services

We are specialized in Mechanical Engineering projects and our strength lies in Fabrication & Erection of all types of plant piping and cross country pipelines in oil & gas fields, refinery plants, chemical plants, along with construction and maintenance of tanks, marine vessels, heat exchangers, chemical plant equipment and various structures using all kinds of metals. We had also shown our expertise in time bound annual turn around shutdowns and offer operation & maintenance of various engineering equipment on annual contract basis.

  • Construction and Maintenance of Marine Vessels, Boilers, Heat Exchangers, Various Structures and Tanks & Vessels
  • Fabrication & Erection of Plant Piping & Pipelines
  • Erection of heavy Static & Rotary equipment
  • Maintenance and refurbishment of equipment like Compressors, engines and HVAC

We are specialized in using special kinds of metals

  • Duplex Stainless Steel (DSS)
  • Super Duplex Stainless Steel (SDSS)
  • Copper Nickel (Cu-Ni)
  • INCONEL
  • HASTALLOY
  • TITANIUM
  • ZIRCONIUM
  • Copper (Cu)
  • Nickel Chromium (Ni-Cr), ALLOY STEELS, etc.

An Industry or Business could achieve its goals at the lowest possible price as a result of its capital operating at peak efficiency. Capital includes Machinery, Equipment and Manpower. When nations and corporates allocate resources to develop their business, the benefits could be realized only if a proficient team of manpower is in the game. That means an accomplished and disciplined manpower helps an organization achieve economies of scale.

We have a team of highly qualified, experienced and dedicated engineers, and technicians capable of undertaking all types of Mechanical, Civil, Electrical and Instrumentation jobs. We focus on a wide spectrum of manpower requirements and offer secondment services of our qualified and expert manpower resources with strong experience in EPC companies who can support any business from the very first day with minimal orientation. We do the initial screening services and co-ordination with the clients for the manpower induction. Our resources are specialized and they comply with the client specific safety and quality and business requirements.

We are reinforced by strong local & international partnerships which gives an unbeatable reach and quality of human resource delivery. Our recruitment services exert every effort to find the right candidate starting from the trained labour & qualified skilled workers category to higher grade executives both on direct hire and secondment basis

We had given assistance to many majour players of Oil & Gas and Petrochemical industries in Indian subcontinent and Middle East countries through secondment of manpower.

We as an EPC Contractor is capable of taking up specialized Electrical & Instrumentation jobs especially in Oil & Gas and Petrochemical as well as other Industries. We are in business since last two years completely engaged in various fields of Electrical and instrumentation component suppliers, We are well equipped and professionally managed, Electrical and instrumentation contractors. Our objective is to provide quality Electrical and instrumentation related Services to the customers.

We are also a Govt. Approved Electrical Contractor. We under take all types of Electrical and instrumentation Services.

  • We undertake electrification of Process Plants, Industrial Projects, Commercial Complexes, & Shopping Malls.
  • We provide all types of Electrical & Instrumentation components and installation services to our clients starting from H.T. (Upto 66 KV) & L.T. Electrical Installations, Industrial / Energy Audit, Liasoning Work, Annual Maintenance Contracts, Repairs and Supply of Electrical Control Panels, DCS, PLC SCADA systems and Process instruments.
  • We have the capacity to provide service anywhere in India and abroad
  • LT & HT Panel Installation, Testing, Commissioning and repairing.
  • Cabling and Connectivity.
  • Instruments installation, calibration and wiring.
  • Fire and Gas detection system

We have been continuously working under M/s Cochin Shipyards Ltd. for more than 7 years. Initially we were working for the projects of M/s Tebma Shipyards Ltd and subsequently for M/s Cochin Shipyards Ltd. As their direct sub contractor.

Apart from this, for the production department of Cochin Shipyards Ltd, we had constructed 5 Fast Patrolling Vessels (FPV) for the Coast Guard and construction works are still undergoing. Moreover we were doing Repairs & Maintenance works under Cochin Shipyards Ltd for the Aluminum jobs.

Our Team successfully executed and commissioned 15 Pipeline systems of 8 Dynamic Propellision Positioning FiFi One PSV using Ulstain Master Alarm System

Details of system done.        

  • Fresh Water Cargo System
  • Brine Cargo System
  • Liquid Mud Cargo System
  • Sea Water Cooling System
  • Fresh Water Cooling System
  • Ballast & Drill Water System
  • Bulk Handling System
  • Fuel Oil Cargo System
  • Sewage System
  • Water Mist System
  • High Pressure System
  • Window Flushing System
  • FIFI System
  • Echo Sound System
  • Sea chest – Forward and Aft

We build different types of concrete structures – foundations, buildings, water tanks, retaining walls, etc. AFIPL has got wide appreciation from its clients for all the civil works it has done till now. AFIPL focuses on timely and high-quality delivery according to client specifications. As AFIPL is working on civil projects, we are on process of procuring the latest and sophisticated equipments, ensuring the best services in the industry.

Our Specialists Expertise

Molybdenum has the sixth-highest melting point among any element. It has a melting point of 2,623 °C (4,753 °F). Industrially, molybdenum is used in high-pressure and high-temperature applications.
In India, the success rate in welding of Molybdenum is very low and very few take this job. Because of this higher temperature standards and delicacy of the material, usually welding of Molybdenum is very rare and difficult.We have recently Successfully done a plate welding job in Molybdenum.

We had set a new standard to the Welding Industry by welding 60 inch dia of Super Duplex piping in 9 Hours and with 100% accuracy. The job was performed under the inspection of Petrolium Development of Oman (PDO) makes the feet outstanding in exotic metal welding sector. The achievement was made during Off Plot Delivery Contract project for North Oman at Qarnalam in JV with IOSS under  Galfar Engineering & Contracting.

Today our team is capable of handling the entire critical construction schedule in terms of time and access to work site, and all the target dates are met.

We have completed 7000 inch dia Boiler pipeline (CS,AS& SS 347), of Schedule 100 to 160, within 15 days time during the Technology Up Gradation Project of Ammonia V Plant at RCF Chembur.

We offers cold cutting of pipes using pneumatic method and beveling solutions, standard angle as well as other angles to meet even the most demanding fabrication requirements, both in piping and pipelines. We had done the same in our abroad jobs and jobs under IOCL and BORL in Gujarat.

We are experts in Mud Plugging. As the mud mixture prevents migration of lazy gas and other particles in the pipelines, it is one of most commonly used pipe isolation methods for the hot works. We are specialized in this activity and executed it in our IOCL, BORL as well as in our abroad jobs.

Inflatable pipe plug (also known as a Balloon plug) expands to temporarily isolate pipes during repairs or in the event of a spill. This technology is one of our another specialty which we had used in projects in IOCL and BORL jobs.

A thorough understanding of our customers and their problems is key to AFIPL accurate and effective delivery of complex engineering solutions. We have substantial in-house resources capable of handling a diverse portfolio of design and detailed engineering. Everything we do is of high quality, incorporating innovative solutions and adopting lessons learnt from past projects.

AFIPL has a wealth of engineering and project management professionals with engineering and technical backgrounds in design, project engineering, project management and construction. This helps us to meet the client’s expectations in quality, safety and time.

AFIPL delivers high-quality fabrication built on our core strength of development of precise shop drawings and supported by committed set of engineers, fabricators, fitters, welders, blasters, painters and QC personnel.

AFIPL fabrication facilities handle multiple, fast-track projects for the oil and gas market. We’re experts in the fabrication of onshore and offshore structures and piping. Our experience in general fabrication encompasses everything from davit platforms to deck extensions, PLET’s, riser clamps, riser guards, boat landing, walkways and trusses.

Our piping fabrication service includes duplex SS flow lines, risers and tie-in spools, Subsea jumpers, high pressure piping, vessels and towers, manifolds and skids.

MAINTENANCE-PLANT PIPING & CROSS-COUNTRY PIPELINES:

Employing the latest in advanced technologies, our maintenance services combine strategic management processes, predictive/preventive building maintenance, and capital planning to enable practical and effective asset management partnerships.

With our full-service industrial process maintenance agreement, we’ll take over complete and total responsibility for the engineering, planning, and executing of your plant’s maintenance tasks.

By bringing together world-class building and process maintenance and reliability methodologies, parts and logistics management, online tools, and domain expertise, AFIPL’s full-service contract package increases asset effectiveness while keeping tight control of costs.

Our plant maintenance capabilities include:

  • Project management
  • Preventive and predictive maintenance
  • Inventory control
  • Subcontractor management
  • Instrumentation and controls
  • Electrical services
  • Equipment assembly and maintenance
  • Rigging
  • Scaffolding and shoring
  • Pipefitting
  • Welding
  • Structural steel construction/replacement
  • Consolidated contracts.

Employing the latest in advanced technologies, our maintenance services combine strategic management processes, predictive/preventive building maintenance, and capital planning to enable practical and effective asset management partnerships.

With our full-service industrial process maintenance agreement, we’ll take over complete and total responsibility for the engineering, planning, and executing of your plant’s maintenance tasks.

PLANT PIPING & CROSS-COUNTRY PIPELINES

By bringing together world-class building and process maintenance and reliability methodologies, parts and logistics management, online tools, and domain expertise, AFIPL’s full-service contract package increases asset effectiveness while keeping tight control of costs.

Our plant maintenance capabilities include:

  • Project management
  • Preventive and predictive maintenance
  • Inventory control
  • Subcontractor management
  • Instrumentation and controls
  • Electrical services
  • Equipment assembly and maintenance
  • Rigging
  • Scaffolding and shoring
  • Pipe fitting
  • Welding
  • Structural steel construction/replacement Consolidated contracts.

AFIPL supports its clients by providing safe, high quality services for platform modification and hook-ups. A thorough understanding of our client’s processes and problems is key to our success.

AFIPL track record for pre-commissioning of old and new facilities in the oil and gas industry is impeccable. AFIPL has competent and experienced personnel who carry out the pre-commissioning in each discipline. AFIPL ensures all safety measures and controls are in place prior to the commencement of any pre-commissioning test. AFIPL is in strict compliance with all safety regulations of the country, and all safety requirements of the client.

Commissioning team, it reviews process & engineering design documents especially with respect to operation ability & safety. The team also prepares operation manuals providing instruction for plant start-up, shutdown & handling various emergencies. It provides guidelines and supervises pre-commissioning & commissioning activities at site.

The ultimate step in the contracting process is the start-up and hand-over of the completed plant to the Client. Commissioning Group provides the skilled resource to manage and execute the commissioning phase and to support the Client in the continued operation of the plant.

An efficient shutdown execution and a smooth start up call is very critical for a well-planned shutdown scope, actions, materials and resources. AFIPL in-depth asset integrity management expertise in turnaround management minimizes shutdown time and costs, without compromising on safety and quality, while increasing asset performance by means of a modification project.

In order for shutdown support to be handled in the same agreement, AFIPL offers full-service industrial plant maintenance and shutdown planning that allows for continuity in plant/facilities management and procedures. During the critical period leading up to the shutdown, having a full-service industrial maintenance plan allows our customers to focus on the upcoming shutdown tasks and spend less time on contract management.

We have specialist engineers who undertake industrial plant and machinery and plant decommissioning. They can remove a single piece of equipment or they can decommission a full plant or site. We will then dispose of the equipment in an environmentally responsible fashion, our mechanical and electrical engineers are fully qualified and experienced to decommission and dismantle the following:

  • Heavy machinery.
  • Industrial plant.
  • Factory equipment.
  • A complete site.
  • Electrical equipment.
  • Excess equipment, plant and machinery.

Like all our projects, we project manage this plant decommissioning service very carefully to ensure that we deliver on time and on budget.

The health and safety of everyone on the site, including your employees and ours, is of the utmost importance. We therefore ensure that a full risk assessment is undertaken at the beginning of the plant decommissioning project, and is monitored and managed throughout the project.

De-commissioning is a long and costly process that involves many complex and risky activities. AFIPL is rightly placed to support clients in the offshore field late-life and decommissioning market.

AFIPL has the capability to comprehensive underwater inspection, repair & maintenance (“IRM”) services for offshore oil and gas platforms, sub sea pipelines, sub sea cables and offshore terminals in both shallow and deep-water environments.

We create and maintain the yards that are equipped with all the necessary technical facilities for rig and ship contracts, as well as sub sea deliveries. Our yards are characterized by flexibility, efficient mobilization, and the ability to deliver.

We Offer:

  • Rig Repair, maintenance and modifications.
  • Offshore Services
  • Ship repair, maintenance and modifications
  • New multi-purpose hall for safe overhaul of mechanical units, azimuths and BOP
  • Pipe bending machine that bends up to 10 inches.

We offer engineer services, maintenance and modifications to drilling companies and rig owners all over the world. Our activities are specifically tailored to the rig companies’ requirements and activities.

With regard to offshore installation contracts, we prefabricate as much as is possible in our workshops on land to minimize the installation period, and we send out our most experienced and multidisciplinary personnel in order to limit the number of personnel on board.

In addition to computerized pre-calculation of gross measurements, fully automated pipe cutting technology and certified cold bending, the complete pre-fab line includes certified mounting/welding, certified surface treatment (cleaning, blasting, painting) and certified pressure testing. All subject to customer´s needs and requirements.

We are capable of building offshore facilities requiring heavy fabrication for offshore industry and executing other similar heavy engineering projects.

Our skilled and specialized experts handle the whole value chain in the delivery, from engineering to planning and execution phases. We always focus on the customer’s requirements in all that we do, and we deliver the agreed level of quality on time.

We perform engineering as needed and prefabricate as much as possible in our workshops onshore to reduce the installation period offshore to a minimum. For installation offshore, we use multi skilled personnel to minimize personnel on board.

As our customer, you can expect us to quickly and efficiently define the tasks together with you, that we practice transparency during the implementation phase, as well as a predictable and efficient delivery